Pipe Growing Line Used Hydraulic Fit Up Turning Roll For 200T Bridge Pile Job
Brief introduction:
The design for this hydraulic fit up turning roll is one piece stationary & one piece with manual trolley. The traveling piece is used to suitable for different length sections in the growing line.
Product description:
- This fit up turning roll is mainly used for cylindrical(or low angle taper)work piece fit up welding.
- Two turning rolls regulate the roller rack center distance independently by bidirectional hydraulic cylinder.
- Thereby, it could regulate the tower displacement on vertical,horizontal or even inclined direction,so as to make the tower sections fit up.
- The fit in sections are conveyed backward by movable rotator.Another section will be placed in front of the fit in section.
- Meanwhile welding the inner & outer circumferential seam.
- Repeat above procedure to complete the whole cans fit up.
- It is the optimal equipment to increase production efficiency,insure production quality & decrease labor working intensity.
Main Technical Parameters
| Model | HGKZ-5 | HGKZ-10 | HGKZ-20 | HGKZ-40 | HGKZ-80 | HGKZ-160 |
| Max.Load capacity(ton) | 5 | 10 | 20 | 40 | 80 | 160 |
| Vessel dia. Range (mm) | 250~2300 | 320~2800 | 500~3500 | 600~4200 | 800~5000 | 1000~6000 |
| Dia.& width of roller (mm) | 250X120 | 300x140 | 350x160 | 400x180 | 450x2x200 | 500x2x260 |
| Adjustable mode | Two hydraulic cylinder independent adjustment |
| Motor power (kW) | 0.37 | 0.55 | 1.1 | 1.5 | 3 | 4 |
| Roller speed (m/min) | Idler without power |
Feature:
- The structure of the fit up turning roll is two sets of roller mechanism installed on the same rotator base.Each roller mechanism has a PU roller.Roller distance could be regulated by hydraulic cylinder.
- The working principle of fit up procedure is via the adjustment of roller distance, the vessel position holded by the turning roll would be changed accordingly. As a result, the fit up function is realized effectively & quickly.
- Hydraulic fit up turning roll is composed of two pieces of distance adjustable turning rolls, electric system and hydraulic pump station.
- Roller base is made of welded plate,with feature of high strength to make sure no deformation in long period using span.
- Rotator base & boring is integrated process,so as to guarantee the roller rotating precision.
- Roller surface is enclosed PU cover which material is imported. It enlarged contact surface,enhanced using life. Roller steel core processed by unique working craft,the coated PU will keep away from peeling off issue.
- The completed structure is processed by temper destressing.It will be pre-treatment before painting, one layer of zinc rich primer,two layer of polyurethane finish.
- Electric system is composed of electric cabinet & remote control box.
Exhibition picture:
Name of the machine:
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